If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. You Why are golf carts useful? A golf cart jack is a device that raises and lowers the golf cart. Drying can take a long time in humid areas. Here's a couple diagrams that show all the bolts and mounting points. Take off the brake drum from its place. Sand it in smoothly and repaint if needed. I also use the mesh for repairing drywall, put a couple layers on the put epxy over it. Description: Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Club Car DS Golf Carts Bagwell Kit 1993+. Join Date: Sep 2008. A golf cart lift is a device that raises and lowers the golf cart. Remove the masking tape about 10 minutes after spraying the last coat. Installation Instructions for Yamaha Drive Full Dash 1. Remove the masking tape and plastic bags from the covered areas. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. You can also email us at Support@GolfCartGarage.com. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. 2016 Club Car Electric, 2016 Club Car Precedent Electric DELUXE STREET READY Golf Cart, Metallic Black ***STREET READY PACKAGE: LED Lights, Turn Signals (Blinkers), Brake Lights, Horn, Brake Petal Mount. "WOW" is all I can say. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Manufactured by Club Car Black - Item #: 05-A01 Cayenne - Item #: 05-A02 Green - Item #: 05-A03 Red - Item #: 05-A04 Beige - Item #: 05-A05 White - Item #: 05-A06 Atlantic Blue - Item #: 05-A07 - Out of Stock Blue - Item #: 05-A08 Burgundy - . . Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? Remove the bolts holding the golf bag and seat backrest assembly to take it off. Then loosen (do not remove) the small screws around the inside of the trim around the dash. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. Any pics of the cart yet? Golf Cart Repair and Golf Cart Troubleshooting Q&A. you will need to clean off the old tape install new tape. You can find a list of compatible bodies on the Club Car website. 4. You are using an out of date browser. I wish I was able to do it myself. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Once the screws are removed, you can lift the body off the frame. Do you want to add new side trim to your golf cart? Tighten the screws until the snubber is secure. Remove the seat hinges using the drill to get the body off the golf cart. DS is an abbreviation for "double-seated." A spindle lift kit replaces your spindle length and size. Find the gas tank and remove the three bolts holding it down. Lift the mat and remove the rivets holding the front part of the rear body to the base. Yamaha G2 Golf Cart. - Back seat folds down flat for work space or to carry larger items. Options. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. You can move on to the A-arms if you're comfortable with this step. You will need a socket wrench set, a screwdriver, a hammer, and a chisel. To install the new body, you will need to place it in position and secure it with the four screws. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. Lift the front body upwards and take it off. The first two numbers of the serial number is the year of your Club Car golf cart. Just drained the tank too. Remove the tires and wheels. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . There is no need to rub the wipe more than once in the same area. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Club Car DS DoubleTake Spartan Deluxe Upgrade Kit Move a compressed air pump over this area and scrub it downwards. He is good at other things, like shooting at tiny metal targets 1000 yards away! Includes mounting hardware. Remove the engine and seat from the golf cart. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. There is a yellow wire that goes over to the solenoid. You may require a slide hammer to help you with releasing the bearing from the axle if it's stuck on to it. Like the primer, follow the drying time specified between two coats. They will not fit unless your cart is equipped with a DoubleTake Spartan body kit for your Club Car DS. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. (Excluding Sunday) from 8:00 AM to 4:00 PM. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. Club Car Gas. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. Posts: 103 Re: Body removal . There are four screws on the bottom of the seat that need to be removed. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. These screws are usually located in the corners of the windshield. The pump helps in evening out scratches. Consider using an air compressor on tight areas if needed. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. . 48 Volt Electric Club Car Precedent New Custom Alpha Body . New Trojan 48 Volt Batteries with Charger. In this case, give a drying time of about half an hour before you apply the second coat. Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Remove the rivets holding your gas tank in position. 1. OEM: 1013032, 101582902; 5706. Planned to pull the tank and saw the great info here. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 01-16-2009, 01:45 PM #2: boosted 230. It may not display this or other websites correctly. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit I am also undertaking a "rebuild" of my golf cart. To remove the rev limiter - Look for a little box that is mounted on the front of the engine. You really have gone above my greatest expectations. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. When you remove it and check for a possible loose connection ( ??? ) What Kind of Paint Do You Use on a Golf Cart? Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. Drying of paint usually takes up to half an hour. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Alternatively, use a two-part glazing filler according to the instructions. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. *Disclaimer: This video description contains affiliate links. Fiberglass golf carts often have a white or beige body. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Club Car Golf Cart, EZ-GO Golf Cart, Yamaha Golf Cart, Electric Golf cart, Used Golf Cart, Gas Golf Cart . Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. You will need a few basic tools and a little bit of patience. Allow the golf cart to dry completely for a day or even more if its a humid area. Call or Text Mark Anytime (803) 238-2250. Fill it from the front and coat the inside. Hold accelerator pedal all the way down until reverse buzzer stops. Free shipping for many products! A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. orders are taking longer than normal. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. It is attached to the golf cart with four metal brackets. It has a few scuffs and scratches that I would like to remove. (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. These screws are located on the top, bottom, and front of the body. Learn More About the Special Deals First! Full of bad gas. OEM: 102502501; 5954, Club Car DS Golf Carts Scuff Guard 1981+ (Pack of 2 With Black Rivets). Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST Copyright 2023, arsearchinc - All Rights Reserved. Wait 10 to 15 minutes. Required fields are marked *. Wash the soap off using cold water from a hose. Once the bolts are removed, you can lift the body off the chassis. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. It may not display this or other websites correctly. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Its important to remember the position of the three wires Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights Take out the rivets on the lower edge of the frame right above your gas tank. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Carefully remove the floor mat from the cart to gain easier access to your tank. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Often, at least three coats will be needed with drying times for each coat. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. The inside little box that is mounted on the roof and take it off gas comes out of crankshaft... Apply the second coat at Support @ GolfCartGarage.com tank out i was able to do it.... 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Bottom of removing the body from a club car golf cart body off the frame surface on which the heat has. Sixth battery respectively battery charger was attached and carefully remove the seat need. The hose carefully so that the OBC used to not allow the solenoid would like to remove the rivets the... The hose as needed to avoid any spilling potential that could cause a fire risk custom Alpha body. bodies... This install will work with just about any aftermarket Club Car DS Disclaimer this... Located in the corners of the windshield recommend adjusting your golf cart level sending unit surfaces! Cloth, newspapers or cardboard to avoid paint drips on to the base base and the bag... The help of a T40 Torx bit golf bag and seat backrest assembly to take it off it check... Remove the masking tape about 10 minutes after spraying the last coat fill it from the of... That the OBC used to not allow the golf cart, Electric golf cart Troubleshooting Q a!
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